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120 Warehouse Safety | OSHAcademy Online Training
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Most Common Hazards

Unsafe use of forklifts can result in fatalities.

The warehouse environment presents many common hazards that can pose risks to the safety and health of workers. Here’s a list of some of these common hazards:

  • Housekeeping: These can be caused by wet floors, uneven surfaces, cluttered walkways, or inadequate lighting. Keeping floors clean, dry, and free of obstructions, and ensuring good lighting can help mitigate these risks.
  • Manual Handling and Lifting: Workers often perform tasks that involve lifting, lowering, pushing, pulling, and carrying. Improper manual handling can lead to musculoskeletal disorders or injuries.
  • Forklift Operations: Operating forklifts presents many hazards to operators and others, primarily due to unsafe driving and improper hoisting and placing loads.
  • Falling Objects: Items stored improperly can fall, posing a risk to workers. Proper stacking and storage, along with using protective gear like hard hats, can reduce this risk.
  • Hazardous Materials: If warehouses store chemicals or other hazardous materials, there’s a risk of spills, leaks, or exposure. Proper labeling, storage, and training in handling these materials are essential.
  • Dock Areas: Docks can be dangerous due to the edge, where workers can fall, or get struck by vehicles. Ensuring proper dock safety practices and equipment maintenance is important.
  • Charging Stations: Areas where forklift batteries are charged can present hazards like fires or explosions due to the flammable gases emitted. Adequate ventilation and proper handling procedures are necessary.
  • Conveyors: Conveyors can cause injuries like pinches, entrapment, or being struck by items being conveyed. Safeguards and training are key to preventing these injuries.
  • Noise: Prolonged exposure to high noise levels in warehouses can lead to hearing loss. Using hearing protection and implementing noise control measures can help.
  • Poor Ergonomics: The most common injuries in the warehouse are due to poor ergonomics. Most warehouse workers will suffer strains and sprains at least once while performing tasks that require repetitive motions, awkward postures, and those that require excessive force.
  • Fire Hazards: Warehouses with flammable materials, poor electrical wiring, or inadequate fire safety measures are at risk of fires.
  • Inadequate Emergency Exits: In the event of an emergency, blocked or inadequately marked exits can be a serious hazard.

Implementing comprehensive safety programs, regular training, and ensuring compliance with Occupational Safety and Health Administration (OSHA) standards are crucial in mitigating these hazards and ensuring the safety of warehouse employees.

Knowledge Check Choose the best answer for the question.

1-2. Most warehouse workers will suffer strains or sprains at least once due to _____.