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804 Safe Scaffold Erection and Inspection
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Inspecting Suspension Ropes

  • Check suspension ropes supporting adjustable suspension scaffolds to ensure they have a diameter large enough to permit proper functioning of brake and hoist mechanisms.
This wire rope has a thimble secured by an eyesplice, as required on the load end of suspension ropes.
  • Make sure the use of repaired wire rope as suspension rope is prohibited.
  • Ensure wire suspension ropes are not joined together except through the use of eye splice thimbles connected with shackles or coverplates and bolts.
  • Make sure the load end of wire suspension ropes are equipped with proper-size thimbles, and secured by eyesplicing or equivalent means.
  • Ensure competent persons are inspecting ropes for defects prior to each work shift, and after every occurrence which could affect a rope's integrity.
Look for wires and strands that are broken.
  • Check that ropes are replaced when any of the following conditions exist:
    • physical damage which impairs the function and strength of the rope
    • kinks that might impair the tracking or wrapping of the rope around the drum or sheave of the hoist
    • six randomly distributed wires are broken in one rope lay, or three broken wires in one strand in one rope lay
    • loss of more than one-third of the original diameter of the outside wires due to abrasion, corrosion, scrubbing, flattening, or peening
    • heat damage caused by a torch, or any damage caused by contact with electrical wires
    • evidence that the secondary brake has been activated during an overspeed condition and has engaged the suspension rope

Knowledge Check Choose the best answer for the question.

5-9. When do scaffold suspension ropes need to be replaced?