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619 Materials Handling Safety
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Loading and Unloading the Forklift

Because of the wide variety of equipment used and the different kinds of stock and materials handled, each company must form additional rules for loading and unloading to fit the needs of its facilities. Know the maximum load that each truck can carry safely; do not overload it. An overloaded truck will not operate in a safe manner.

This image shows some common pallet stacking patterns.

Answer the following questions and check the load before you pick it up.

  • Is it stable or will parts slide or fall during transit? Secure it as necessary. The illustrations to the right show some common pallet stacking patterns.
  • Do the dimensions and weight of the load fall within the capacity rating of the forklift at the highest elevation and maximum extension you will handle the load? If not, can you break the load into smaller parts?

When you pick up the load:

Position the forks wide apart to keep the load balanced.
  • Move squarely into position in front of the load.
  • Make sure your view is not obstructed.
  • Do not permit anyone to stand under or too close to a load that is being hoisted or lowered.
  • Position the forks wide apart to keep the load balanced.
  • Drive the forks fully under the load.
  • Tilt the mast backward slightly to stabilize the load and lift. Check the destination before you place the load.

Knowledge Check Choose the best answer for the question.

2-9. What should the forklift operator do to stabilize the load and lift?