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725 Forklift Safety Program Management
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Battery Maintenance

Under normal operating conditions, forklift batteries can be expected to remain in service for 2,000 work shifts or charge/discharge cycles.

forklift with low battery indicator
Battery failure could lead to mechanical breakdowns and possible accidents .

Implementing a proper battery maintenance program can increase the life of the batteries and help protect employees.

Battery failure could lead to mechanical breakdowns and possible accidents involving forklift operators and/or other personnel.

Industrial Battery Maintenance

When working with batteries, be sure to do the following:

  • Do not continue using a battery merely because it continues to deliver power.
  • Do not exceed the service hours in the manufacturer's recommendations.
  • Do not over charge or under charge batteries.
  • Avoid discharging batteries beyond the manufacturer's discharge level. This can result in permanent battery damage and shorten battery life considerably.
  • Warning signs of a low battery include slow starting, dim headlights, and the ammeter indicating discharge at high RPM.
  • Recycle or properly dispose of batteries. Spent batteries are a hazardous waste unless they are properly reclaimed at a lead smelter or battery recycler.

Knowledge Check Choose the best answer for the question.

7-5. Which of the following is NOT a warning sign of a low forklift battery?