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804 Safe Scaffold Erection and Inspection
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Mixed or Modified Components

Scaffold components made by different manufacturers cannot be mixed unless they fit together easily and do not change the scaffold's integrity. Components made by different manufacturers cannot be modified to intermix unless a competent person approves.

Tightening bolt on scaffolding
Scaffold components made from different metals cannot be used together unless a competent person approves.

Components Made from Different Metals

Scaffold components made from different metals cannot be used together unless a competent person approves. If a competent person determines that mixing components made from different metals could reduce their strength, the employer should take corrective action. If a competent person can't make the determination, then different metals should not be used.

Using dissimilar metals in scaffolding can lead to a hazard known as galvanic corrosion. This occurs when two different types of metals come into contact in the presence of an electrolyte, like water or moisture. The more reactive metal (anodic) starts to corrode faster than it would have alone, while the less reactive metal (cathodic) is protected. This corrosion can weaken the structural integrity of the scaffold, leading to potential safety risks such as reduced load-bearing capacity, instability, or structural failure.

Connection Points

Failures at scaffold connection points can pose significant safety risks. Below are types of failures that might occur due to weaknesses at connection points.

  • Corrosion and Rust: Over time, metal connection points can corrode or rust, especially in outdoor or humid environments. This weakens the structural integrity and can lead to failure.
  • Fatigue Failure: Repeated loading and unloading can cause fatigue in the metal, leading to cracks and eventual failure of the connection points.
  • Loose or Missing Fasteners: Bolts, screws, and other fasteners can become loose or go missing due to vibration, improper installation, or tampering, leading to instability and potential collapse.
  • Deformation and Bending: Excessive loads or impacts can cause connection points to bend or deform, compromising their ability to safely support the scaffold structure.
  • Material Defects: Manufacturing defects in the materials used for connection points, such as cracks or impurities, can lead to unexpected failures.
  • Improper Assembly: If the scaffold is not assembled according to the manufacturer's instructions, connection points may not be properly secured, increasing the risk of failure.
  • Wear and Tear: Regular use can cause wear and tear on connection points, leading to thinning of materials and weakening of the connections.
  • Overloading: Exceeding the scaffold's designed load capacity can put excessive stress on connection points, leading to breakage or collapse.
  • Environmental Factors: Exposure to harsh environmental conditions, such as extreme temperatures, moisture, and chemicals, can degrade the materials and components of connection points.
  • Vibration and Movement: Continuous vibration from machinery or movement of the scaffold can loosen connection points over time.

Chemical Treatment

Wood platforms cannot be covered with opaque finishes that might cover defects in wood. Wood platform edges, however, may be marked for identified chemicals. Preservatives or slip-resistant and fire-retardant finishes are acceptable as long as the finish does not cover structural defects or make them hard to spot.

Knowledge Check Choose the best answer for the question.

1-12. When can you mix scaffold components made by different manufacturers?