Annual/Comprehensive Inspections
It's important that the employer conduct annual comprehensive inspection of cranes and crane equipment to ensure they don't fail to work properly.
The annual inspection must also include:
- hydraulic and pneumatic valves, as follows:
- spools (sticking, improper return to neutral, and leaks);
- leaks;
- valve housing cracks;
- relief valves (failure to reach correct pressure - if there is a manufacturer procedure for checking pressure, it must be followed);
- hydraulic and pneumatic cylinders, as follows:
- drifting caused by fluid leaking across the piston;
- rod seals and welded joints for leaks;
- cylinder rods for scores, nicks, or dents;
- case (barrel) for significant dents;
- rod eyes and connecting joints (loose or deformed);
- outrigger or stabilizer pads/floats for excessive wear or cracks;
- slider pads for excessive wear or cracks;
- electrical components and wiring for cracked or split insulation and loose or corroded terminations;
- warning labels and decals originally supplied with the equipment by the manufacturer or otherwise required under the standard (missing or unreadable);
- originally equipped operator seat or equivalent (missing);
- operator seat (unserviceable);
- originally equipped steps, ladders, handrails, or guards (missing);
- steps, ladders, handrails, or guards (in unusable/unsafe condition);
- for tower cranes, all turntable and tower bolts must be inspected for proper condition and torque; and
- for derricks, gudgeon pins for cracks, wear, and distortion, and foundation supports for continued ability to sustain the imposed loads.
Knowledge Check Choose the best answer for the question.
5-5. What should be checked for excessive wear and cracks during an annual crane inspection?
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