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903 Well Site Completion and Servicing Safety
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Removing the Horsehead (Pumping Unit Only)

Typically, the horsehead of a pumping unit must be removed to gain access to the wellhead equipment.

Pump Jack in North Dakota showing the walking beam and horsehead.

Potential Hazards

  • having the unit start up while working on equipment
  • being struck by counterweights on the pumping unit
  • being struck by dropped horsehead or caught between horsehead and walking beam
  • getting fingers and hands pinched and caught between tools and/or equipment
  • being struck by falling tools or equipment
  • falling from an elevation

Possible Solutions

  • Use lockout/tagout, to include mechanically securing the flywheel.
  • Inspect all slings before use.
  • Use tag lines to position the horsehead when removing or lowering and to keep personnel clear of suspended load.
  • Use the correct tools for each task.
  • Inspect the tools before each use.
  • Keep fingers and hands away from pinch points.
  • Secure tools from falling and keep the area below clear of personnel.
  • Use proper PPE and fall protection as required.

Knowledge Check Choose the best answer for the question.

4-2. Why are tag lines used to position the horsehead when removing or lowering?