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120 Warehouse Safety | OSHAcademy Online Training
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Training Plan

A comprehensive employee training plan for warehousing operations is crucial for ensuring safety, efficiency, and compliance with regulations.

Trainer performing on-the-job training to employees
The best training strategy for training operators and maintenance workers includes hands-on practice.

Here’s a brief outline of a recommended training plan:

  • Introduction to Warehouse Safety: Basic safety rules, emergency procedures, and the location of emergency equipment.
  • Warehouse Layout and Procedures: Familiarization with the layout, including receiving, storage, and shipping areas.
  • Equipment Operation: For forklifts, pallet jacks, conveyors, etc., including practical training and certification if required. For all equipment operation training it's essential to conduct hands-on practice and certification.
  • Materials Handling and Storage: Safe lifting techniques, use of manual handling equipment, and proper storage methods.
  • Hazardous Materials Handling: For employees handling chemicals or dangerous goods, focusing on safe handling, storage, and spill response.
  • Personal Protective Equipment (PPE): Proper use and maintenance of PPE.
  • Fire Safety and Emergency Response: Use of fire extinguishers, evacuation procedures, and first-aid training.
  • Hazard Communication: Understanding Safety Data Sheets (SDS), labeling, and chemical hazards.
  • Quality Control Procedures: For employees involved in quality checks and inventory management.
  • Machine and Equipment Maintenance: Basic maintenance and troubleshooting for relevant equipment. Include training on lockout/tagout procedures for all employees who may be exposed to electrical hazards.
  • Regular Refresher Courses: To update employees on new procedures, regulations, or equipment.
  • Performance Evaluations: Assessing competence and identifying areas for further training.
  • Certification: Competent persons should evaluate and certify that forklift operator and maintenance personnel have demonstrated adequate knowledge, skills, and abilities (KSAs) to use chemicals, materials, and equipment.

Knowledge Check Choose the best answer for the question.

2-10. What is a crucial aspect of a comprehensive employee training plan for equipment operations?