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120 Warehouse Safety | OSHAcademy Online Training
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Battery Charging Solutions

Mitigating hazards associated with forklift battery charging involves implementing best practices focused on safety, proper handling, and maintenance.

Forklift Battery Charging

Here’s a brief discussion on these practices:

  • Dedicated Charging Area: Establish a designated charging area that is well-ventilated, away from high traffic and work areas, and equipped with appropriate fire extinguishers and an eyewash station. This area should be clearly marked and accessible.
  • Proper Ventilation: Ensure good ventilation in the charging area to prevent the buildup of hydrogen gas emitted during charging, which is highly explosive.
  • Use of Personal Protective Equipment (PPE): Require workers to wear appropriate PPE, including acid-resistant gloves, aprons, goggles, and face shields, to protect against battery acid splashes.
  • Spill Containment and Clean-up Kits: Equip the charging area with spill containment kits and materials to neutralize acid spills, along with instructions for clean-up procedures.
  • Regular Maintenance and Inspection: Conduct regular inspections and maintenance of batteries, chargers, and charging stations to ensure they are in good condition and functioning correctly.
  • Proper Handling Procedures: Train employees on the correct procedures for connecting and disconnecting batteries, checking electrolyte levels, and topping up batteries with distilled water if necessary.
  • Avoid Overcharging: Use chargers with automatic shut-off capabilities to prevent overcharging, which can reduce battery life and increase the risk of overheating and gas emission.
  • No Smoking or Open Flames: Enforce strict no smoking policies and ensure there are no open flames or sparks in or near the charging area.
  • Emergency Response Plan: Have an emergency response plan in place for dealing with battery leaks, spills, or fires. This plan should be known and understood by all employees working in the area.
  • Training and Awareness: Provide regular training for employees on the risks associated with battery charging and the safety measures to be followed.

Knowledge Check Choose the best answer for the question.

2-9. What practice is important to prevent the risk of overcharging forklift batteries?